SurfaceMate ® Online defect detection system

This system is based on high-resolution industrial cameras and multiple types of light sources (LED/UV, etc.) to construct an optical imaging module, which enhances surface defect contrast through customized optical angles. Adopting deep learning for intelligent defect classification, combined with dynamic thresholding algorithm to achieve sub-pixel level anomaly localization, and built-in billion level defect database adapted to various material detectio

The SurfaceMate online defect detection system consists of an industrial line scanning camera, LED light source, CIS pinhole sensor, industrial control center, customized mechanical structure, encoder, etc

High resolution: A single camera with a single row of pixels can cover 2048 to 16384, which is much higher than ordinary area array cameras and suitable for micrometer level precision detection

High speed acquisition: The line frequency can reach tens of thousands to hundreds of thousands of lines per second, suitable for high-speed production scenarios

Wide field coverage and seamless splicing imaging technology: suitable for detecting wide width materials (such as thin films, metal strips, etc.)

CIS is a linear scanning sensor composed of tightly arranged photosensitive elements, each element corresponding to a pixel in the image, and high-precision images are formed through line by line scanning

Service life ≥ 100000 hours, maintenance free

Cree industrial grade LED beads from the United States, high brightness and low loss

Unique precise light control method makes defects more three-dimensional and easy to distinguish